Oats Processing Rolling Line Oat Flakes Production Line

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Oats Processing Rolling Line

Oats processing rolling line referes to oats flakes processing line or oat flaking plant. Oats

are increasingly popular as a tasty foodstuff. And Win Tone Machinery can manufacture

excellent oats processing rolling line and help our customers build oat mills and develop

suitable oats machinery and processes. Finish products by Win Tone oats processing

rolling line are distinguished by their pleasant taste, good shelf life and easy digestibility.

Oats processing rolling line has the following technological process:

Naked oats→cleaning→hulling→washing→spin-drying→thermal treatment of enzyme

deactivation→cutting→steaming→flaking→drying→cooling→packaging→finished products

Core equipment of oats processing rolling line: oat flakes machine, which adopts totally

enclosed safety protection. Its tooth roller design has the reasonable inner tooth-reverse

form. It has fine workmanship, high yield, reliable performance and can produce

qualified oat flakes.

Oats processing rolling line technical parameter:

Oats Processing Rolling Line working principle:

First, the naked oats are processed by cleaning and steam softening. Then the material

passes the feeding device of the oat flakes machine, and is sent continuously and evenly

to the place between the two rollers which have certain interval and pressure. Next, the

oats are rolled into flakes according to the technological requirements. Then it has a

centralized processing by scraper device and enters the next section. If there has foreign

hard matter mixing into the material and entering between the two rollers, then the hard

matter will force the two rollers to be affected by a reactive force. It struts the tooth

rollers forcibly by hydraulic system (or spring effect) so as to make the tooth roller,

shaft block and bolt have effective protection. After the hard matter passing, the

tooth rollers recover to the normal working station automatically.

Oats Processing Rolling Line Operation methods:

1. Cleaning: oat has the similar cleaning process with wheat. The cleaning method is based

on the granular size and gravity difference. We can get net oats after several processes

of cleaning. The equipments for cleaning are: precleaning machine, vibrating screen,

peeling machine, de-ironing separator, rotary screen, specific gravity sieve.

2. Peeling and whitening: its goal is to whiten and remove dust. It just needs gentle friction

to remove oat fur and skin.

3. Cleaning and spin-drying: peeling, cleaning and then spin-drying.

4. Thermal treatment of enzyme deactivation: without thermal treatment of enzyme deactivation

, oats fat will be oxidized in processing and affects products quality and shelf life. This method

can deactivate enzyme, make oat starch burnt and increase baking taste. We use infrared

ray or far-infrared heating equipment for this method. After this processing, oats should

enter into the next section or should be forced cooling in time to prevent oat grease

oxidation of overheating.

5. Cutting: cutting oats into 1/2- 1/3 granules by drum granulator. The oats flakes after

cutting can keep unanimous and are easily laminated into thin flakes without powder.

6. Steaming: furtherly deactivating enzyme and sterilizing. Making starch become

instant food, and making oats smoothed and softened for flaking. We use retroflex

cooking machine for steaming.

7. Flaking: flaking by double roller flakes machine and keeping the flakes thickness

for about 0.5mm. The roller diameter of the flakes machine should be 200mm.

8. Drying and cooling: drying and making the moisture reduce to 10% below for easy

storage. Fluid bed dryer is the ideal drying equipment. Then it needs cooling to

normal temperature after drying.

9. Packaging: we usually adopt material with good gas tightness, such as aluminium

film, polypropylene bag and polyester bag. Besides, oat flakes are instant food which

has higher sanitary requirement and needs sterile production system.

Oat Dehulling Machine Introduction:

Oat dehulling machine ia also called oat dehuller, which is specially designed to hull, remove

shells, separate and re-separate for oats. And un-hulled oats will be returned back to dehuller

for re-hulling again automatically.

It consists of input hopper, bucket elevator, main part of the machinery (including: 2 sets of

dehuller, separating screen for shell-seeds-kernels, separating screen for seeds-kernels,

shells-discharging device), re-separator, kernels collector, pneumatic device for back-

flowing materials and electric control cabinet.

Oat hulling machine operation methods:

1). Feeding in raw materials when the equipment works well and adjusting the outlet height

of the feed-in hopper so as to make the raw materials feed equably and the output match

with the variety of raw materials.

2). Checking the actual result of the shells- seeds-kernels separator, if too many shells

in the front of the sieve coming out, the volume of the blowing is too small, then adjust

the register of the cyclone, decrease the opening of the register to increase the volume

of blowing. On the contrary, it’s opposite.

3). Adjust the figures on the frequency inverter according to the different types of raw

materials and percentage of whole kernels required. The smaller of the figure, the higher

of whole kernels, while the rate of hulling and output volume shall be correspondingly

lower. The higher of the figure, the lower of percentage of the whole kernels, while the

rate of hulling and output volume shall be correspondingly higher, on the other hand,

the frequency should be decreased if the moisture content of raw material is lower.

4). Checking the actual result of the seeds-kernels separator, if too many seeds in the

front of the sieve coming out and meanwhile too many kernels at the back of sieve are

returning to the elevator for second round hulling, the angle of the sieve should be

adjusted. First, loosen the locked bolt and adjust the angle of sieve by the hand-wheels

and lock the bolt again when finishing adjustment.

Oat dehulling machine technical parameters:

Power: 12.54Kw
Input capacity: 1000 kgs/hour
Whole kernels rate: 95% min.
Final kernels yield rate: 2% max.
Occupied area: 7.3m × 2.8m
Height: 3.9m
Weight: 4.5t
Operator: 2 workers



Introduction:

Regular rolled oats, which is sometimes called old fashioned oats, are made from kilned,

whole groats processed by steaming and flaking. These oat flakes are mostly served as

a popular, hot breakfast meal. In addition, they are a primary ingredient in a number of

applications such as cookies, breads and granola. The thickness and absorbency can

be adjusted to fit your needs. Win Tone oat roller machine can help you get high

quality oat flakes.

OUR oat roller machine has the following processing steps:

Naked oats→cleaning→hulling→washing→spin-drying→thermal treatment of enzyme deactivation→cutting→steaming→flaking→drying→cooling→packaging→rolled oats

1. Cleaning: oat has the similar cleaning process with wheat. The cleaning method is

based on the granular size and gravity difference. We can get net oats after several

processes of cleaning. The equipments for cleaning are: precleaning machine,

vibrating screen, peeling machine, de-ironing separator, rotary screen, specific

gravity sieve.

2. Peeling and whitening: its goal is to whiten and remove dust. It just needs gentle friction to

remove oat fur and skin.

3. Cleaning and spin-drying: peeling, cleaning and then spin-drying.

4. Thermal treatment of enzyme deactivation: without thermal treatment of enzyme

deactivation, oats fat will be oxidized in processing and affects products quality and

shelf life. This method can deactivate enzyme, make oat starch burnt and increase

baking taste. We use infrared ray or far-infrared heating equipment for this method.

After this processing, oats should enter into the next section or should be forced

cooling in time to prevent oat grease oxidation of overheating.

5. Cutting: cutting oats into 1/2- 1/3 granules by drum granulator. The oats flakes after

cutting can keep unanimous and are easily laminated into thin flakes without powder.

6. Steaming: furtherly deactivating enzyme and sterilizing. Making starch become instant

food, and making oats smoothed and softened for flaking. We use retroflex cooking machine

for steaming.

7. Flaking: flaking by double roller flakes machine and keeping the flakes thickness for about

0.5mm. The roller diameter of the flakes machine should be 200mm.

8. Drying and cooling: drying and making the moisture reduce to 10% below for easy storage.

Fluid bed dryer is the ideal drying equipment. Then it needs cooling to normal temperature

after drying.

9. Packaging: we usually adopt material with good gas tightness, such as aluminium film,

polypropylene bag and polyester bag. Besides, oat flakes are instant food which has

higher sanitary requirement and needs sterile production system.

Technical parameter of the oat roller machine:

Advantages of OUR Machinery:

1. We have the professional engineering team so that we can design the processing
technology according to your requirements and different grain species.

2. The excellent equipment ensures the high yield rate and long service life of the
machines.

3. Our Machinery, as the professional complete set of equipments and project
contractor, can supply you with thorough systematic engineering service, such as
project design, manufacturing, installation, debugging, training and after-sales service.