COLOR RICE SORTING MACHINE

CCD Color Sorter is an international standard professional sorter, in accordance with the actual needs of the modern wheat-flour processing. The sorter is carefully designed with long-term sorting experience, and manufactured with international brand-name parts. The machine is of high intelligence, large production (10-24t/h), excellent performance, smooth running, and especially good at eliminating many kinds of defects. This color sorter is currently most cost-effective, so users can greatly improve the product grade by lower costs. It worth modern flour mills have.

Technique parameter：

 Output（t/h）： 10-20  
 Power（kw）:   2.6 

Characteristics：

2048 pixels high -sensitvity CCD sensor with professional processing algorithms, very good image quality with extremely low noise, thus the defects can be easily identified. it/s especially suitable for eliminating mildewed  and spotted wheat, mouse droppings, seeds, small stones and other impurities.

the LED lamps with special wavelength have very long life (more than three years). it uses patented technology to reduce working noise. The LED lamps have good stability and are cost-effective.


New generation high-speed single ejector, frequency up to 1100Hz above, fast switching speed, precise control without air tail, high hitting accuracy, low bring out, less air consumption, large production. and long life (more than 1 billion times, insurable with three years). 


Large chute with special treatment on the surface, smooth wear, so wheat is not easy to jump to ensure the stability of the color sorting effect. The smooth chute can also reduce the carry out.


A well-designed human interface, intelligent, powerful, clearly structured with 3 grade password. The “one-key intelligent Adjustment” function is very user-friendly, simple and easy to use.


The machine has greatly enhancing system reliability. it uses many international brand-name parts, designed with optimized circuits, manufactured with advanced arts and crafts. it has intelligent on-board monitoring system such as temperature, voltage, current, ejector working state, etc.

CR series of true color CCD rice color sorter is a well-designed, manufactured, with theinternational level of professional rice color sorting machine, combined withof production needs of modern rice processing enterprises, and with Yongxianglong-term rice color sorting technology and experience.The machine adoptsultra-high resolution color CCD high-speed camera, high degree of intelligence,simple operation, excellent performance, powerful functions, smooth operation,to meet the need of variety of high-precision rice color sorting. It is thecurrent first rate high cost-effective rice color sorter, enabling users tosignificantly improve the product level, to gain good economic benefits.

Technique parameter：

 Output（t/h）： 15-27   
 Power（kw）:  4.2+3.2 

Characteristics：

The use of neuralnetwork algorithm, multi-class and multi-target simultaneous identification, andthe use of intelligent multi-module, achieve a free combination of sortingmaterials (such as free combination of removal: light yellow, spots, bellywhite, crystal rice and a variety of other different colors).

Using of constantbrightness light source close to the natural spectrum and ultra-high resolutionCCD high-speed smart camera perfectly show the material itself, to let verylight yellow, tiny spots, core white and other rejects nowhere escape.

Using thealgorithm of material matching to capture achieves precision strike, to reducethe nondefective out , also reducing gas consumption.

The match of eject,up to 1500 Hz , long life, fast, short response time, and advanced algorithmstogether greatly reduces the nondefective out, also reducing gas consumption.

Adopting Ethernetnetwork communication and high-speed and reliable bus transmission realize realreal-time monitoring image acquisition, to achieve visible color selection.

WIFI & LAN ina variety of ways to connect the cloud server; achieve remote large dataanalysis, remote technology support, remote upgrade, remote real-timemonitoring running status of equipment, real-time online services.

With only onetouch achieves the trilogy of simple operation: "start -> automaticadjustment -> feeding", and zero out during automatic adjustmentprocess (during the traditional automatic adjustment process, rice is needed ,so rejects easy to be mixed) to prevent rejects mixed into the finishedproduct.

LASER COLOR RICE SORTING MACHINE

It is known that the biggest challenge for nowadays rice color sorters is making the foreign objects whose color, size and density are similar to regular rice distinguishable. Laser has a significant advantage in distinguishing those objects due to its natural characteristics. The specific feature differences are maximized by using Laser illumination and therefore make it possible to recognize the harmful impurities which are similar to rice in color and density, such as white stone, plastic, ceramics, and glass, etc.

LS series is excellent in basic sorting modes(yellow, spot, white-belly, transparent, etc.), in addition, LS series are even better in sorting the color-defect rice, white-belly rice with light-yellow, core-white rice, broken rice due to its significant color analysis and shape identification.

Nowadays, it is hard to describe the rejected fraction by numbers. Now smooth and high  quality  chutes, stable and consistent illumination,  high SNR cameras, and fast response ejectors, together with intelligent algorithms such as tertiary sorting  and object  center  identification, guarantee  the  high-quality of the final accepted products. Almost no good rice can be found in the final rejected product. The LS series  uses  a combination of multiple sensor technologies(Camera, Laser and SWIR) and is modularly  designed. Laser  and SWIR  modules  are optional  according to customer's requirements. It is also possible to pre-install the necessary base parts for future upgrading.  

Characteristics：
 

Multi-spectral illumination: The high-brightness, long-lasting LED lighting, driven  by patented constant brightness control system, meets the require-ments of the high-accuracy and large-output color sorter and reduces the cost, it assures cameras of getting same quality images as human eyes do. Besides, SWIR and Laser illumination are introduced as spectral compen-sation to distinguish those defects which cannot be seen under visible light. 

Multi-dimensional fusion: The materials are detected and analyzed from various aspects such as spectrum, color ,shape, and the full characteristics of every aspect are presented.

Multi-model recognition: The computing resource provided by large-scale, high-speed FPGA is utilized to analyze the data from cameras. Meanwhile, appropriate color and space models are introduced when extracting specific characteristics of the materials to provide the basis for classification.

Multi-channel sensors: High-speed, high-resolution full-color CCD sensors and professional SWIR InGaAs sensors, together with high-speed, low-noise drive and AD sampling circuit, provide massive data in multiple dimensions and aspects.

High-speed and Energy-efficient Ejector: The Ejector of this machine is designed and tested for fast switching (up to 1800Hz), continuous working, long life, and easy maintenance. With the help of advanced recognition and striking algorithm, make a  good result in precisely removing the defect objects, besides, the air consumption is only a half compared to the boxed-ejector. That makes a significant energy saving.

Super Robust Hardware: Most boards are equipped with foolproof, fault-tolerant, self-protective, self-testing and alarm-feedback systems. The com-munication between boards is based on Ethernet which has been proved fast and reliable. There are temperature, voltage and current sensors throughout the machine helping user monitor machine and environment status in time, furthermore, automatic actions can be taken when necessary.

Extreme Easy Operation: Simple, clear, user-friendly, easy-learning GUI makes operation extremely easy. With the “ne key auto”operation, the machine will set all parameters automatically after the user enters Mode, Sensitivity, and Capacity. 

Intelligent Software: A mechanism of long-term tracking of LED intensity is established to ensure the consistency. Correction of non-consistence between different LEDs and white-balance of RGB are made automatically. Cloud service allows the machine be accessed from all over the world. It’ easy keeping the software up-to-date to continuously improve the performance. In addition, our experienced engineer will help customers for particular materials or requirements over the internet.