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| Oats Processing Rolling Line Oat Flakes Production Line | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Oats Processing Rolling Line Oat Flakes Production Line
Oats Processing Rolling Line
Oats processing rolling line referes to oats flakes processing line or oat flaking
plant. Oats are increasingly popular as a tasty foodstuff. And our Machinery
can manufacture excellent oats processing rolling line and help our customers
build oat mills and develop suitable oats machinery and processes. Finish
products by oats processing rolling line are distinguished by their pleasant taste,
good shelf life and easy digestibility.
Oats processing rolling line has the following technological process:
Naked oats→cleaning→hulling→washing→spin-drying→thermal treatment of
enzyme deactivation→cutting→steaming→flaking→drying→cooling→packaging
→finished products
Core equipment of oats processing rolling line: oat flakes machine, which
adopts totally enclosed safety protection. Its tooth roller design has the reasonable
inner tooth-reverse form. It has fine workmanship, high yield, reliable performance
and can produce qualified oat flakes.
Oats processing rolling line technical parameter:
Oats Processing Rolling Line working principle:
First, the naked oats are processed by cleaning and steam softening. Then
material passes the feeding device of the oat flakes machine, and is sent
continuously and evenly to the place between the two rollers which have
certain interval and pressure. Next, the oats are rolled into flakes according
to the technological requirements. Then it has a centralized processing by
scraper device and enters the next section. If there has foreign hard matter
mixing into the material and entering between the two rollers, then the hard
matter will force the two rollers to be affected by a reactive force. It struts
the tooth rollers forcibly by hydraulic system (or spring effect) so as to make
the tooth roller, shaft block and bolt have effective protection. After the hard
matter passing, the tooth rollers recover to the normal working station
automatically.
Oats Processing Rolling Line Operation methods: 1. Cleaning: oat has the similar cleaning process with wheat. The cleaning
method is based on the granular size and gravity difference. We can get net
oats after several processes of cleaning. The equipments for cleaning are:
precleaning machine, vibrating screen, peeling machine, de-ironing separator,
rotary screen, specific gravity sieve.
2. Peeling and whitening: its goal is to whiten and remove dust. It needs
gentle friction to remove oat fur and skin.
3. Cleaning and spin-drying: peeling, cleaning and then spin-drying. 4. Thermal treatment of enzyme deactivation: without thermal treatment
of enzyme deactivation, oats fat will be oxidized in processing and affects
products quality and shelf life. This method can deactivate enzyme, make
oat starch burnt and increase baking taste. We use infrared ray or far-infrared
heating equipment for this method. After this processing, oats should enter into
the next section or should be forced cooling in time to prevent oat grease
oxidation of overheating.
5. Cutting: cutting oats into 1/2- 1/3 granules by drum granulator. The oats
flakes after cutting can keep unanimous are easily laminated into thin flakes
without powder.
6. Steaming: furtherly deactivating enzyme and sterilizing. Making starch become
instant food, and making oats smoothed and softened for flaking. We use retroflex
cooking machine for steaming.
7. Flaking: flaking by double roller flakes machine and keeping the flakes
thickness for about 0.5mm. The roller diameter of the flakes machine should
be 200mm.
8. Drying and cooling: drying and making the moisture reduce to 10% below
for easy storage. Fluid bed dryer is the ideal drying equipment. Then it needs
cooling to normal temperature after drying.
9. Packaging: we usually adopt material with good gas tightness, such as
aluminium film, polypropylene bag and polyester bag. Besides, oat flakes are
instant food which has higher sanitary requirement needs sterile production
system.
 
OAT DEHULLER OAT ROLLER
Oat Dehulling Machine Introduction:
Oat dehulling machine ia also called oat dehuller, which is specially designed
to hull, remove shells, separate and re-separate for oats. And un-hulled oats
will be returned back to dehuller for re-hulling again automatically.
It consists of input hopper, bucket elevator, main part of the machinery
(including: 2 sets of dehuller, separating screen for shell-seeds-kernels,
separating screen for seeds-kernels, shells-discharging device), re-separator,
kernels collector, pneumatic device for back-flowing materials and electric
control cabinet.
Oat hulling machine operation methods:
1). Feeding in raw materials when the equipment works well and adjusting the
outlet height of the feed-in hopper so as to make the raw materials feed equably
and the output match with the variety of raw materials.
2). Checking the actual result of the shells- seeds-kernels separator, if too many
shells in the front of the sieve coming out, the volume of the blowing is too small,
then adjust the register of the cyclone, decrease the opening of the register to
increase the volume of blowing. On the contrary, it’s opposite.
3). Adjust the figures on the frequency inverter according to the different types
of raw materials and percentage of whole kernels required. The smaller of the
figure, the higher of whole kernels, while the rate of hulling and output volume
shall be correspondingly lower. The higher of the figure, the lower of percentage
of the whole kernels, while the rate of hulling and output volume shall be
correspondingly higher, on the other hand, the frequency should be decreased
if the moisture content of raw material is lower.
4). Checking the actual result of the seeds-kernels separator, if too many seeds
in the front of the sieve coming out and meanwhile too many kernels at the back
of sieve are returning to the elevator for second round hulling, the angle of the
sieve should be adjusted. First, loosen the locked bolt and adjust the angle of
sieve by the hand-wheels and lock the bolt again when finishing adjustment.
Oat dehulling machine technical parameters:
Power: 12.54Kw
Input capacity: 1000 kgs/hour Whole kernels rate: 95% min. Final kernels yield rate: 2% max. Occupied area: 7.3m × 2.8m Height: 3.9m Weight: 4.5t Operator: 2 workers
TBPS Series Semi-Dry Method Oat Kneading and Peeling Machine
PS Series Semi-Dry Method Oat Kneading and Peeling Machine
Product Detail:
The traditional oat peeling machine has high energy consumpton and the end products rate
only reach 50%. Our new TBPS series oat peeling machine has high end products rate: 85%.
It adopts two or three of kneading and reduces power concumption 50% above and has high
yield and economic benefits.
It can remove the oat surface ash and wheat awn. It also removes the fungaltoxin and reduces
pesticides residue so as to purity the polluted products.
Technical Parameter:
Model: PS-40*100
Capacity(t/h): 1.5-2 Weight(kg):600 Power(kw): 1 Peeling rare (%):95% Broken rate(%):0.5-1 Peeling net rate(%):80% Dimension(mm):1625*733*1640
MTPS Series Oat Peeling Machine
Outlet is equipped with cleaning device for further decreasing the temperature and
cleaning the material.
Oat Peeling Machine is used as the supporting equipment in oat
processing technology or as the single equipment. Oat peeling
machine has the outstanding features of high yield and
low breakage rate. MTPS oat peeling and awn removing
machine can remove oat bran and
awn. It is the ideal supporting equipment in modern oat
processing plants. It has the features
of high yield and low breakage rate.
★Axial inlet air design with strong air draft system, low temperature,
good bran discharging capability.
and precise operation.
temperature and cleaning the material.
adjustment, convenient maintenance.
a stable level in the machine.
Application:
factory.
MODEL 56 Oat Centrifugal Shelling Machine
TK56 Centrifugal oat dehulling machine or oat sheller introduction:
Product details:
In the processing of oats, the oats husk need to be shelled by oat shelling
machine and then get the naked oats.
Dehusked oats are processed by cleaning the stoneand imputry and
removing awns and other harmful substances on the surface to become
premium oats.The oat hulling machine and oat peeling and awning
equipment are particularly critical in the whole process of oat processing
TK56 Oat Centrifugal Dehulling Machine Working Principle:
Our Machinery designed ,researched and produced model 56
centrifugal oat sheller through absorbing Swiss's oatmeal shelling
technology and optimizing and improving Inner Mongolia oats.
The oats are put into the centrifugal disk groovefrom the feeding
port on the cover with guide groove in centrifugal disk. The materials
are throw out in the fixed direction under the action of high-speed
spinning centrifugal disk, thrown materials hitting the ring around.
Oats are completely separated from the oat hulls and kernels
cyclical impact force.
After separating the materials, the mixture of skin and kernel is
discharged into the next process from the outlet.
Features:
The machine has the advantages of compact structure, high production
efficiency, good shelling performance, long service life,easy operation
and maintenance.
TK56 Oat Centrifugal dehulling Machine Application Areas:
The shelled oats were screened out by screening equipment. This oat
centrifugal dehulling machine is the ideal equipment for oat processing.
Model 56 oat shelling machine represents China's high-quality technical
equipment and successfully exported to Japan, South Korea,
Brazil and other countries with cost-effectiveness and professionalism.
TK56 Centrifugal Oat dehulling Machine Parameters:
Power: 3 kW Hulling rate: 85% Finished products ratio: shell 25% oats 75% Whole kernel rate: 97% Capacity: 0.3-0.5 tons / hour Land area: 1029*788*1700 mm Weight: 300 kg
Note: The data comes from the unassorted oats test-running, and
the hulling effect will be improved for production line.
We also has MTPS oat peeling machine, which can remove the
oat awn while retaining the aleurone blanket. In addition, we can
design various projects for oat processing according to customer
demand.
Instant Oatmeal Production Line
Instant Oatmeal Production Line introduction:
realize high automation processing, but also help to lock oats nutrition so as to improve
human body absorption, which conforms to the modern life pace. The instant oatmeal
production line realizes aseptically processing environment, which ensures the high
quality of the oatmeal.
Technological process of instant oatmeal production line：cleaning→oat boiling→
oat drying→color sorting→steam tempering→flaking→cooling and drying→packaging
drying and cooling machine, destoner and oat washing machine, rotary sieve classifier,
circulation aspirator, oat color sorter, vapor heat exchanger, oatmeal packing machine,
pre-broken conveying equipment, cleaning and dust removing equipment.
Technical characteristics of the instant oatmeal production line：
technology, and increases oat plasticity and its skin color and luster by utilizing the
enzyme energy in the process of heat loss.
Oat Flakes Production Line Introduction:
OUR Oat Flakes Production Line has advanced oat flaking technology, which realizes aseptical
ly processing environment, which ensures the high quality of the oatmeal.
Technological process and features of oat flakes prodction line ：
cleaning→oat boiling→oat drying→color sorting→steam tempering→flaking→cooling and drying
→packaging.
Its tooth roller design has the reasonable inner tooth-reverse form. It has fine workmanship,
high yield, reliable performance and can produce qualified oat flakes.
1. This technology changes the oat structure and state. It endows oat much better taste.
and increases oat plasticity and its skin color and luster by utilizing the enzyme energy in the
process of heat loss.
Oat flakes prodction line operation methods:
oat has the similar cleaning process with wheat. The cleaning method is based on the granular size
and gravity difference. We can get net oats after several processes of cleaning. The equipments
for cleaning are: precleaning machine, vibrating screen, peeling machine, de-ironing separator,
rotary screen, specific gravity sieve.
OAT PEELING MACHINE
its goal is to whiten and remove dust. It just needs gentle friction to remove oat fur and skin.
peeling, cleaning and then spin-drying.
without thermal treatment of enzyme deactivation, oats fat will be oxidized in processing and
affects products quality and shelf life. This method can deactivate enzyme, make oat starch
burnt and increase baking taste. We use infrared ray or far-infrared heating equipment for this
method. After this processing, oats should enter into the next section or should be forced cooling
in time to prevent oat grease oxidation of overheating.
cutting oats into 1/2- 1/3 granules by drum granulator. The oats flakes after cutting can keep
unanimous and are easily laminated into thin flakes without powder.
furtherly deactivating enzyme and sterilizing. Making starch become instant food, and making
oats smoothed and softened for flaking. We use retroflex cooking machine for steaming.
7. Flaking:
flaking by double roller flakes machine and keeping the flakes thickness for about 0.5mm.
The roller diameter of the flakes machine should be 200mm.
drying and making the moisture reduce to 10% below for easy storage. Fluid bed dryer is
the ideal drying equipment. Then it needs cooling to normal temperature after drying.
we usually adopt material with good gas tightness, such as aluminium film, polypropylene
bag and polyester bag. Besides, oat flakes are instant food which has higher sanitary
requirement and needs sterile production system.
Oat flakes machine technology parameter:
Oat Sheller
Introduction:
Oat sheller or oat dehulling and separating equipment is the patented product. Oat dehuller
can dehull and separate the whole groats into the oat groats. This machine has the features
of compact structure and easy operation. In dehulling technology, it has already reached the
domestic advanced level. It is the ideal equipment for oat preliminary processing and also
solves the hulled oats problems.
Features:
Oat sheller adopts complete steel movement and the blade adopts wear-resistant material,
which prolongs the service life. There has the motor drive externally, which is easily maintained
and changed.
collection and reduce dust.
Technical Parameters:
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