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TURN - KEY 300 TONS PER DAY WHEAT FLOUR MILL

INTEGRITED 300 TONS PER DAY WHEAT FLOUR MILL MACHINE LINE SETS

1, GENERAL DESCRIPTION OF TURNKEY 300 TONS PER DAY WHEAT FLOUR MILL

MACHINE COMPLETE LINE

This design is using machineries and equipment from our company which is most advanced companies in

turn - key engineering of wheat flour mill/maize flour mill/rice mill/animal feed machine lines , utilizing hygient,

safety, multil-function factory and latest milling technology, output of products are good quality, higher outlet,

lower consumption of energy, one set may produce large, middle and small bran and flour by adjustment

of machines. food is in hygient and safety, fully automatic, lower labor tense, high productivities, lower noise,

good environmental protection.

2. CLEANING SECTION：

1）FLOW CHART OF CLEANING AND CHARACTERISTIC：

Good cleaning is key point to ensure good quality products, this machine is using 1 sieve,

2 destoners,2 magnetical selectors. Cleaning technical section should focus technicals

of surface treatment, dry blowing, grain separating, those all to ensure of grain cleaning

to pure with conditioner technical, it mades raw materials cleaning to best condition,

detail characteristicals as following:

3. MAIN TECHNICAL SPECIFICATION

1）Out put ratio of flour and quality( just as reference)

Can be produced only one product and can be produce 3 type of products, adjustable.

Ratio of Out Flour and quality（Ash accounted as thousands)：

Single product: Ratio of out put flour is 73%-75%， ash≤ 0.60%

Coproduction: F1 Out put flour ratio is 30%，ash≤ 0.5%，F2 ratio of out put flour 38%，ash≤ 0.68%，

F3 ratio of flour out put 3-5%，ash≤ 0.9%

2）Electricity consuming：each ton consuming electricity around 70 unit.

3）Middle and above quality wheat，Bulk density≥760g/l, Ash≤1.8%；

4）Daily produce wheat flour mill quantity： 300 Tons per day wheat flour

mill processing line, This project using 22 roller mill.

A:Traditional capacity：According to traditional technical method, 300 TPD/ 24 HOURS

B: Really Capacity： using our advanced key technology and flour mill method ensure the flour

technical design under term&condition of ensure the quality of wheat flour ill and good output

ratio of wheat flour mill, capacity can increasing to 350 tons/24 hours.

It can be effictively increasing capacity efficiently.

2, TECHNICAL SCHEME

1.RAW MATERIALS RECEIVING AND PRE CLEANING SECTION:

Raw wheat receiving capacity is 30t/h，using single vehicle discharge raw wheat,with

procedure of PRE CLEAING SCREEN---VIBRATION SCREEN----BUCKET ELEVATOR

----SUCTION SYSTEM---DE DUCTING SYSTEM to enter into silo, pre cleaning control

sifter select SCY80 model 1set，vibration screen 1 set TQLZ150x200，bucket elevator

TDTG40/23 model，discharge and pre cleaning part use 1 set

of deducter ventilation wire, discharge part separate treatment，precleaning separate

composing ventilation wire, double dedust, dedust with flat bottom type.Enter silo

with SLL crew conveyor endure enter and outlet environment.

2.CLEANING SECTION:

3 ROLLER MILLING SECTION:

According to nature of raw materials and exact position of selected macine, us our company core technical" enforcement of material

peeling, grading, griting and flour milling and the first creation from our partical grits, flour manufacture technical,pure materiallized

technical,special treatment technical of super fine, controlable material and backup technical, cleaning grits, flour milling manufacture

technical, energy saving key technical to produce fine quality，high out put products, lower electrical consumption, less investment,

easy operation.

Method of using 4 peeling, 7 core, 2 residual, 2 remainer, double bran finishing such advaned roller mill, the technical detail as following:

1, Partical flour mill production technology

A, Flour mill used in steam and boling:high out put ratio, high efficiency, water reservation better, high grade of white, no color fade

B, Bakery flour mill: dough forming long time, high water obsorb, lower ratio, good marks on bread.

(2) Strengthening material grading, expanding and deepening the concept of "homogeneity merging"

A: Break the traditional flour milling process with granularity grading, XB, 1 tail, 2 heart, 3 heart and other materials to quality grading

mainly (powder cleaning), particle size grading supplemented.

B: All the coarse powder obtained from the skin mill are treated separately, which effectively prevents the cross contamination of the

materials of different skin grinding systems.

C: The anterior grinding has both the thickness and the second point, not only improve the grinding efficiency, but also improve the

quality and yield of high-quality powder.

D: Process settings, through flexible operation can be suitable for different product structure requirements, at the same time set up

some key to live, when necessary, according to the intrinsic quality index requirements, to carry out "homogeneous merger."

（3）Increasing efficiency of cleaning flour mill

To enlarge the range of the cleaning powder, reduce the grain size difference, and extract the quality of the pure endosperm grains

are sent to the anterior system according to the difference of the qualities to grind into powder to improve the yield of high quality powder.

(4) Further improve the grinding efficiency using the company's innovative "pure fine materials special treatment" new technology, to solve

the high yield of flour mill feeding effect and poor grinding effect of the problem, to avoid good material after pushing.

(5) The use of the company's innovative "material controllable after push technology" to maximize the increase in the yield of high-quality

flour.

(6) Set up a perfect extraction process of wheat germ: the use of XB, S, T and other systems to complete the extraction of wheat germ.

(7) Suction powder separate processing, separate collection.
(8) Bran weight, the actual production can be divided together.

(9) The high-pressure wind network uses a 55kw fan, (energy-saving fan) Dust collector using low-voltage pulse dust remover.
(10) Suction powder separate processing, separate collection.
(11) Bran weight, the actual production can be divided together.

4, ENVIRONMENTAL PROTECTION AND FOOD SAFETY CONTROL

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